The process of laser cutting from coils is a good example of flexibility and ability to face new challenges and provide answers to current market needs, requiring more competitive solutions to speed up production steps, reduce scarp and increase yield, reduce material storage space and increase and increase value area. With its long experience and technical expertise in fed coil lines and cut to length, IRON now can add TEMNOS 3rd Generation laser cutting solution to its range of metal strip cutting systems. TEMNOS is a Coil Fed Laser cutting, available in 500-mm, 1000-mm, 1250-mm and 1500-mm width versions, and can be integrated with a programmable unloading system, thereby offering accurate laser head always cuts over space, elimination flashback, Clean high-quality edge, precise, repeatable dimensional quality. It is equipped with Rexroth hardware solutions, including NC and digital drives, with 3D software solutions.
Coil-fed laser blanking can lower overall operating costs, by eliminating dies and their maintenance, as well as the press itself with a low installation cost and floor space requirement. Part nesting can be optimized better than in traditional blanking lines, therefore reducing scrap and saving material. A unique characteristic of this line is its ability to continuously laser cut parts from coiled strip. Precision servo motors control both the strip feed and the laser X and Y axes, which results in high accuracy cutting. The laser head moves in both axes X and Y direction, while the metal strip is forward with continues speed, the result it is a FULL MOTION flow production. Thanks, of the on air laser table, there is no flashback onto the bottom side of the part, leaving a clean and high quality edge.
Coil fed fully integrated solution, FULL MOTION Patented laser cutting process Combination roll feed and laser traverseEliminates flash back on the bottom of the partFumes and contaminants removed via vacuum/exhaust systemTrap door-scrap with “side out” partsIntegrated high speed shear (option)Integrated finished part handling.
|
|
|
|
| Graphical operator panel HMI supervisor with state-of-the-art UI/UX |
High power fiber laser design enables the highest cutting speed available, bringing efficiency and low-cost production to your facility. Fiber lasers can cut up to five times quicker than CO2 lasers. Fiber lasers are also less costly to operate and maintain; laser gas tanks are no longer required. The fiber has a long life and requires little to no maintenance, no mirrors/optics to align, and no consumable parts required to keep on hand.
The laser can cut a wide range of materials, such as high strength alloy steel, mild steel, galvanized, aluminiumand stainless steel in a wide range of thicknesses. The entire system is fully integrated to maximize productivity. Components include coil loading station, uncoiler, precision leveller, roll feed, laser module and stacking systems. Finished parts can be handled with many different configurations, from manual part stacking, to magnetic conveyors to fully automated robotic cells.
| Machine Data | TEMNOS 10 | TEMNOS 12 | TEMNOS 15 | TEMNOS 20 |
|---|---|---|---|---|
| Cutting Area X - Y / XX*mm | 1000* x 1200 | 1250* x 2000 | 1500* x 2500 | 2000* x 3000 |
| Z-Axis Length mm | 100 | 100 | 100 | 100 |
| Axis Speed (m/min) | 140 | 140 | 140 | 140 |
| Acceleration mm/sec2 | 9000 | 9000 | 9000 | 9000 |
| Precision mm | +/- 0.01 | +/- 0.01 | +/- 0.01 | +/- 0.01 |
| Repeatability mm | 0.03 | 0.03 | 0.03 | 0.03 |
| X: Laser Axis Working Length, XX: Electronic Feeder (Infinite Length), Y: Coil or Sheet Width | ||||